Chrysler TorqueFlite A-904 & A-727 Transmissions: How To Rebuild is bound to become an invaluable resource for every owner, mechanic and restorer of these classic three-speed auto trans. It is the universe for TorqueFlite transmission rebuild instructions: components and operation, detailed assembly, troubleshooting and diagnosis, and performance modification, Within these 200+ pages and over 600 color photos and charts, expect the 411 on not just how to manage these tools but the history and application of their decades long use. This tome is far more than a how-to. It's a great read for anyone that wants to understand how these puppies work!
Chrysler introduced these trannys in the early 1960s. They quickly became popular in the Mopar community and the rep of the A-727 and A-904 quickly spread. Performance, durability, strength. Even after five decades, they are considered monsters that may be slowed down but can't be stopped. These TorqueFlite transmission rebuild instructions will ensure that never happens. The author - an experienced hand with these transmissions - provides detailed and easy-to-follow guidelines, protocols and procedures for upgrading everything from planetary gear to levers and struts. There are extensive appendices for finding numbers, performance modifications and a batch of troubleshooting charts and specifications.
NOTE: Click on the Table of Contents tab below to view table of content details.
You'll get the scoop on why extension housings have corresponding openings in their bushing. You'll understand why it's important to examine the front and rear clutch retainers before installation. Expect to become an old hand at which tool to reach for at any point in a project, at knowing if inner levers are properly oriented before deploying anchor pins, and proper positioning of the governor during assemblies and installations.
Written with the garage jockey in mind, even the most seasoned auto mechanic will find value here. The TorqueFlite transmission rebuild instructions showcase the best ways to keep these power machines performing. Chrysler TorqueFlite A-904 & A-727 Transmissions: How To Rebuild will help you streamline operations, save money and make you feel like a pro under the hood.
About the Author
A former employee of a major aerospace company, Tom Hand was a Senior Precision Cleaning and Contamination Control Process Engineer. But that intensive work didn't stop him from spending free time improving automatic transmissions and exhaust systems. The TorqueFlites have been a passion of the author's since the 1970s.
Subject: How-To Rebuild Mopar TorqueFlite A-904 & A-727 Transmissions. ISBN-10: 1613253354 | ISBN-13: 9781613253359 | CarTech Books SA394
Preface
Acknowledgments
Introduction
Chapter 1: History, Identification and Evolution of the
A-904 and A-727 TorqueFlite
The Manufacturing Facility
Identification
Production Numbers and Transmission Identification
Evolution of the TorqueFlite A-904 and A-727
Chapter 2: TorqueFlite Components and Operation
The Components
The TorqueFlite in Operation
Chapter 3: Troubleshooting
Fluid Level
Shift Linkage
Throttle Pressure Linkage
Road Testing
Hydraulic Pressure Testing
Air Pressure Testing
Torque Converter Stall Testing
Noise Identification
Leaks
Summary
Chapter 4: Transmission Disassembly
General Safety
Tools, Chemicals and Miscellaneous Supplies
The Work Area
Cleaning for Disassembly and Inspection
Tearing It Down
Removing Subassemblies
Chapter 5: Component Preparation
Oil Pump
Front Clutch
Rear Clutch
Overrunning Clutch
Planetary Gear Assembly
Kickdown Servo and Band
Low-Reverse Servo and Band
Output Shaft, Governor and Parking Gear
Chapter 6: Control Valve Body Preparation
Pressure Control and Regulation Valves
Disassembly
Check Balls, Pressure Regulators, Transfer and Separator
Plate, Lock-Up Valve Assembly or Stiffener and
Filter
Shuttle Valve and Governor Plugs
Manual Lever and Throttle Pressure Lever
Shift Valves and Regulator Valve
Reassembly
Shift Valves and Regulator
Manual Lever and Throttle Pressure Lever
Shuttle Valve and Governor Plugs
Check Balls, Pressure Regulators, Transfer and Separator
Plate, Lock-Up Valve Assembly or Stiffener and
Filter
Chapter 7: Assembly
Subassembly Installation Tips and Pre-Assembly Tests
Air Checking Clutch Assemblies before Installation
Miscellaneous Component Preparation
Overrunning Clutch
Low-Reverse Servo
Low-Reverse Anchor, Band and Drum: A-904
Low-Reverse Anchor, Band and Drum: A-727
Planetary Gear Assemblies, Sun Gear and Sun Gear Driving
Shell
Kickdown Servo
Front and Rear Clutch Retainer
Kickdown Band
Oil Pump
Extension Housing
Air Checking Assemblies
Accumulator, Valve Body, Levers, Filter, Switch and
Pan
Post-Install Procedure
Chapter 8: The Torque Converter
Torque Converter Basics
Details of a Continuous Cycle
Factors That Affect Converter Operation
Converter Issues
Factory Converters
Aftermarket Converters
Selecting a Converter
Chapter 9: Performance Modifications
Why Modify?
TorqueFlite Strengths
Modification Parts
Shift Modification Kits or Complete Valve Bodies
TorqueFlite Specialty Internal Part Upgrades
Friction Upgrades
Bands, Levers and Struts
Complete Overhaul Sets
Appendix A: TorqueFlite Transmission Numbers
Appendix B: Troubleshooting Charts, Data
and Specifications
Appendix C: Performance Modifications
and Suggestions
Source Guide