To many DIY mechanics, tuning a fuel injection system feels like the equivalent of black magic, but this is basically due to a lack of basic, easy-to-understand information. This book shows you the ins and outs of (as the title clearly states), Designing and Tuning High-Performance Fuel Injection Systems. Things such as useful formulas, VE equations and airflow estimations and more, are some of the things you will learn. Plus, the book also covers setup and calibration, how to create VE tables, timing maps, aux output controls, etc. Screen shots document the process. If you want to become an expert in this popular field, this is the book you need.
Book Excerpt: Designing and Tuning High-Performance Fuel Injection Systems COMPONENTS OF A STANDALONE
Subject: How to design and tune high-performance authomotive fuel injection systems. ISBN-10: 1932494901 | ISBN-13: 9781932494907 | CarTech SA161
Book Excerpt: Designing and Tuning High-Performance Fuel Injection Systems COMPONENTS OF A STANDALONE
A standalone controller has the ability to perform all of its own engine monitoring and control functions from a single box. It does not require any outside assistance from body or chassis modules. As such, they are particularly well suited to race cars, hot rods, and classics where these outside modules seldom exist. Each standalone controller is designed to work with its own wiring harness with connections to the necessary sensors and outputs. Very little outside engineering is required to get most systems up and running on just about any engine. The same standalone controller can often be used on a wide variety of engines from inline fours to V-8s or even rotary Wankels. This common architecture keeps production costs reasonable and allows the user to remove the hardware from one vehicle and install it in another by simply changing the programmable configuration and a few sensors in most cases. The general control logic remains the same. Lessons learned tuning a standalone controller on one application can often be applied toward another in the future. If the vehicle was originally equipped with a carburetor, there is often no option for a replacement factory controller. A standalone controller allows the user to add the flexibility of electronic controls by using the system's own sensors and harness. The only wiring connections necessary to the rest of the vehicle are a 12-volt supply and ground. This makes installation as simple as following the instructions included with most controllers and adding the proper high-pressure fuel-supply system. Similarly, racecars that have a few extra pounds of unnecessary equipment are easily equipped with standalone controllers.
Subject: How to design and tune high-performance authomotive fuel injection systems. ISBN-10: 1932494901 | ISBN-13: 9781932494907 | CarTech SA161
TABLE of CONTENTS:
INTRODUCTION: WELCOME TO ELECTRONIC FUEL INJECTION
COMMON TUNING MISTAKES
Unwillingness to Learn | Improper Injector Characterization | Failure to Perform Steady State Measurements | Mechanical Problems | Tuning for Dyno Numbers | Tuning Only on the Street | Tuning Only on the Dyno | Trusting Marginal Measurement Equipment | Getting Good Advice COMPONENTS OF A STANDALONE
Why Use a Standalone? | So What?s In It for Me? | Drawbacks of SA Controllers COMBUSTION BASICS
The Great Equalizer | AFR and Torque | Fuel Economy and Emissions VE EQUATION and AIRFLOW ESTIMATION
Engine Load | VE and Torque FUEL INJECTOR BEHAVIOR
Batch vs. Sequential Injection | Saturation vs. Peak and Hold | Flow Rate vs. Time | Choosing an Injector | Fuel Pressure | Multiple Injector Arrays IGNITION ANGLE and CYLINDER PRESSURE
Spark Hook Test | Knock | Torque Control VE TABLE ZONES INTRODUCTION TO SETUPS and CALIBRATION
Laptop | Wideband Oxygen Sensor | Dynamometers | Additional Equipment INITIAL SETUP CREATING A VE TABLE FROM SCRATCH
Getting Moving on the Dyno | Working Downward | Higher Loads | Boosted Operation ACCELERATION ENRICHMENT
Calibration of the Transient Fueling Correction TIMING MAPS FROM SCRATCH
Rule #1: Don?t Knock! | Rule #2: Advance Timing with Increasing Engine Speed | Rule #3: Reduce Timing with Increasing Cylinder Load | Rule #4: Don?t Run MBT at Idle | Finding MBT on the Dyno | WOT Spark Advance | Boosted Spark Advance STARTUP MAPS
Fuel Delivery AUXILIARY OUTPUTS
Cooling Fans | Camshaft Actuation | Boost Control | Traction Control | Nitrous Oxide | Two-Step Control | Transmission Control ALCOHOL AND ETHANOL
Oxygen Sensors and Alcohol | Calibration Setup for Alcohol | Ethanol | Pump Gas APPENDIX
Tuning Example | Conversion Charts | Glossary
Unwillingness to Learn | Improper Injector Characterization | Failure to Perform Steady State Measurements | Mechanical Problems | Tuning for Dyno Numbers | Tuning Only on the Street | Tuning Only on the Dyno | Trusting Marginal Measurement Equipment | Getting Good Advice COMPONENTS OF A STANDALONE
Why Use a Standalone? | So What?s In It for Me? | Drawbacks of SA Controllers COMBUSTION BASICS
The Great Equalizer | AFR and Torque | Fuel Economy and Emissions VE EQUATION and AIRFLOW ESTIMATION
Engine Load | VE and Torque FUEL INJECTOR BEHAVIOR
Batch vs. Sequential Injection | Saturation vs. Peak and Hold | Flow Rate vs. Time | Choosing an Injector | Fuel Pressure | Multiple Injector Arrays IGNITION ANGLE and CYLINDER PRESSURE
Spark Hook Test | Knock | Torque Control VE TABLE ZONES INTRODUCTION TO SETUPS and CALIBRATION
Laptop | Wideband Oxygen Sensor | Dynamometers | Additional Equipment INITIAL SETUP CREATING A VE TABLE FROM SCRATCH
Getting Moving on the Dyno | Working Downward | Higher Loads | Boosted Operation ACCELERATION ENRICHMENT
Calibration of the Transient Fueling Correction TIMING MAPS FROM SCRATCH
Rule #1: Don?t Knock! | Rule #2: Advance Timing with Increasing Engine Speed | Rule #3: Reduce Timing with Increasing Cylinder Load | Rule #4: Don?t Run MBT at Idle | Finding MBT on the Dyno | WOT Spark Advance | Boosted Spark Advance STARTUP MAPS
Fuel Delivery AUXILIARY OUTPUTS
Cooling Fans | Camshaft Actuation | Boost Control | Traction Control | Nitrous Oxide | Two-Step Control | Transmission Control ALCOHOL AND ETHANOL
Oxygen Sensors and Alcohol | Calibration Setup for Alcohol | Ethanol | Pump Gas APPENDIX
Tuning Example | Conversion Charts | Glossary