Description

Frequently appearing in The Motor Bookstore's Top 40 list of bestsellers, the 1998-2007 Polaris ATVs repair manual by Haynes covers single-seat, gasoline engine and Polaris Variable Transmission (PVT), 250cc through 800cc models, including:

Polaris Big Boss 500
Polaris Magnum 320, 325, 330, 500
Polaris Scrambler 400, 500, Worker 500
Polaris Sport 400
Polaris Sportsman 400, 500, 500 H.O., 600, 700, 800
Polaris Trail Blazer 250, 400
Polaris Trail Boss 325, 330
Polaris Xplorer 300, 400
Polaris Xpress 300

All models are powered by 2-stroke and 4-stroke single and twin cylinder, carbureted and fuel injected engines, 2WD, 4WD, and 6WD models.

Haynes motorcycle repair manuals outline step-by-step procedures, with lots of photos and illustrations that guide you through every job.

Not every mechanical issue requires a trip to the dealer, and this workshop manual for Polaris ATVs allows anyone with some good basic tools and a place to work to perform tasks from scheduled maintenance to tune-ups, troubleshooting electrical problems, and all the way to an engine rebuild. If you need guidance on chain adjustment on Polaris BigBoss 6x6, insight into 425 through 500 4-stroke engines, 325 and 330 4-stroke engines or 600 through 800 4-stroke engines, find it all right here.

Note: This manual does not include Xpedition, Predator, X-2, diesel or 335 gasoline engine models.

Book Excerpt

The Polaris ATV range includes all types of all-terrain vehicles, from high-performance sport models to 6WD utility designs. Single-cylinder engine models use either a two-stroke or a four-stroke with overhead camshaft. Twin-cylinder engine models use a parallel twin with pushrods. Air or liquid cooling is used, depending on the model. All models covered by this manual use the Polaris Variable Transmission (PVT). This separate unit uses a V-belt and two variable-diameter pulleys to transmit power from the engine to the transmission. Several different transmissions have been used. They include high and reverse ranges and on some models, low. Vehicles covered by this manual use chain or shaft final drive. Depending on model, they may be equipped with chain rear wheel drive, shaft rear wheel drive, all-chain 4WD or 6WD, all-shaft 4WD, or a combination of chain rear drive with shaft front drive. Like all repair manuals published by Haynes, this one was written for do-it-yourself ATV mechanics who want to maintain and service their own Polaris All-Terrain Vehicles.

Each section of the manual explains the system being worked on with text and photos or illustrations, which help give the ATV owner a solid understanding on how the vehicle works and what's required to make the necessary repairs. This attention to detail can not only save you time but also money on service and repair bills.
Subject: 1998,1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Polaris ATV Big Boss, Magnum, Scrambler, Sportsman, Trail Blazer, Trail Boss, Xplorer, Xpress service, maintenance, repair. ISBN-10: 1563929538 | ISBN-13: 9781563929533 | Haynes 2508

TABLE of CONTENTS: Introduction: About this manual; Introduction to the Polaris ATV; Identification numbers; Buying parts; General specs; Maintenance techniques, tools, and working facilities; Safety first!; ATV chemicals and lubricants; Fraction/decimal/millimiter equivalents; Conversion factors; Troubleshooting.