Polaris Sportsman 400, 450, 500 ATV Repair Manual 1996-2013

If you like to travel rough roads with your Polaris ATV, you know that occasional repairs and regular maintenance is an inevitable part of owning such a fun recreational vehicle. However, repairs and maintenance can be expensive. Save time and money by doing the work yourself using a Polaris Sportsman repair manual by Clymer. The manual covers a wide range of Polaris ATV models made between 1996 and 2013, which is great for those who own a number of ATVs by this popular brand. Plus, you'll get step-by-step instructions for complicated repairs, helpful maintenance how-to's, troubleshooting tips, color wiring diagrams and so much more. Pick up a copy of this handy repair manual to keep your ATV in great shape. The following Polaris ATV models from 1996-2013 are covered in this guide:

• Polaris Sportsman 400, 2001-2005
• Polaris Sportsman 400 HO, 2011-2013
• Polaris Sportsman 450, 2006-2007
• Polaris Sportsman 450 Browning Edition, 2006
• Polaris Sportsman 500, 1996-2010
• Polaris Sportsman 500 RSE, 2000-2002
• Polaris Sportsman 500 DUSE, 2001-2002
• Polaris Sportsman 500 HO, 2001-2006, 2008-2013
• Polaris Sportsman 500 X2, 2006-2010
• Polaris Sportsman 500 Touring, 2008-2013
• Polaris Worker 500, 1997-2001
• Polaris Xplorer 500, 1997

This manual is another one of our bestsellers here at The Motor Bookstore, and like all repair workshop manuals published by Clymer, it was written for the do-it-yourselfer. The manual is broken down into convenient chapters covering all major systems of these popular all terrain vehicles. Each section is accompanied by clear, close-up photos which helps the DIY mechanic get familiarized with the components before taking them apart. Using this manual properly can help you save time and money, as not every issue with your Polaris ATV will require a trip back to the dealership or local motorcycle shop. If you are handy with tools and have a good shop at home, this guide can even teach you how to rebuild the vehicle from top to bottom.

Book Excerpt

CLEANING PARTS Cleaning parts is one of the more tedious and difficult service jobs performed in the home garage. Many types of chemical cleaners and solvents are available for shop use. Most are poisonous and extremely flammable. To prevent chemical exposure, vapor buildup, fire and serious injury, observe each product warning label and note the following:

1. Read and observe the entire product label before using any chemical. Always know what type of chemical is being used and whether it is poisonous and/or flammable.
2. Do not use more than one type of cleaning solvent at a time. If mixing chemicals is required, measure the proper amounts according to the manufacturer.
3. Work in well-ventilated area.
4. Wear chemical-resistant gloves.
5. Wear safety glasses.
6. Wear a vapor respirator if the instructions call for it.
7. Wash hands and arms thoroughly after cleaning parts.
8. Keep chemical products away from children and pets.
9. Thoroughly clean all oil, grease and cleaner residue from any part that must be heated.
10. Use a nylon brush when cleaning parts. Metal brushes may cause a spark.
11. When using a parts washer, only use the solvent recommended by the manufacturer. Make sure the parts washer is equipped with a metal lid that will lower in case of fire.

Subject: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Polaris Sportsman 400, 450, 500 service, maintenance, repair. ISBN-10: 1599696398 | ISBN-13: 9781599696393 | Clymer M365-5