Toyota 4Runner Repair Manual 2003-2009

This repair and service manual by Haynes, covers 2003-2009 Toyota 4Runner, all models, with either a 4.0L V6 engine or a 4.7L V8 engine, with Sequential Multiport Electronic Fuel Injection (SFI) system. Haynes manuals are intended for DIY mechanics and feature easy-to-follow text instructions with lots of sharp, close-up photos and illustrations. Also included are complete wiring diagrams with color keys for easy electrical troubleshooting.
Book Excerpt: 2003-2009 Toyota 4Runner Repair Manual V8 ENGINE

CRANKSHAFT FRONT OIL SEAL REPLACEMENT

1. Remove the timing belt and crankshaft timing belt sprocket (see Section 7).
2. Note how far the seal is recessed in the bore, and then cut away the seal lip with a razor knife.
3. Cut away the crankshaft seal lip, and then carefully pry the seal out of the engine with a screwdriver or seal removal tool. If you use a screwdriver, wrap tape around the tip - don't scratch the housing bore or damage the crankshaft (if the crankshaft is damaged, the new seal will leak).
4. Clean the bore in the engine and coat the outer edge of the new seal with engine oil or multi-purpose grease, Apply the same grease to the seal lip.
5. Using a socket with an outside diameter slightly smaller than the outside diameter of the seal, carefully drive the new seal into place with a hammer. Make sure it's installed squarely and driven into the same depth as the original. If a socket isn't available, a short section of large diameter pipe will also work. Check the seal after installation to make sure the spring didn't pop out of place.
6. Reinstall the crankshaft timing sprocket and timing belt (see Section 7).
7. Run the engine and check for oil leaks at the front seal.

BODY

FRONT FENDER | REMOVAL AND INSTALLATION
(Refer to illustrations 12.5, 12.6, 12.7, 12.8a, 12.8b and 12.9)

1. Loosen the front wheel lug nuts. Raise the vehicle, support it securely on jackstands and remove the front wheel. WARNING: On models equipped with rear height control suspension, adjust the height control to the NORMAL mode, turn the height control to OFF, then turn off the engine BEFORE raising the vehicle.
2. Open the hood.
3. Detach the inner fenderwell push pins, and then remove the inner fender splash shields (see illustration 11.3).
4. Remove the front bumper cover (see Section 11).
5. Open the front door and remove the upper fender-to-body bolt (see illustration).
6. Remove the first rocker panel trim bolt (see illustration).
7. Remove the wheel opening extension (see illustration).
8. Remove the fender-to-body lower bolts (see illustrations).
9. Remove the fender upper mounting bolts (see illustrations).
10. Lift off the fender. It's a good idea to have an assistant support the fender while it's being moved away from the vehicle to prevent damage to the surrounding body panels.
11. Installation is the reverse of removal. Check the alignment of the fender to the hood and front edge of the door before final tightening of the fender fasteners.

Subject: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Toyota 4Runner service, maintenance, repair. ISBN-10: 1563927586 | ISBN-13: 9781563927584 | Haynes 92079